New Plant
Engineering, Procurement & Construction (EPC)
VPSPL offers the complete range of Engineering, Procurement and Construction (EPC) services to small-scale & medium-scale power generation projects up to 100MW capacity. Our dedicated team of project management & technical staffs will ensure the successful delivery of turn-key projects to its customers, either as a main contractor, or in consortium with leading power generation equipment manufacturers. We offer the following range of services:
- Engineering: Complete engineering capabilities from the conceptual design of to the detailed design.
- Procurement: Procuring and expediting the delivery of capital equipment & balance of the plant.
- Construction: Erection, testing & commissioning and trial operation of the units.
EPC Capabilities
- Sub critical power plants (≤ 100MW)
- Captive Power Plants (≤ 100MW)
- Mini Hydro Power Plants (≤ 60MW)
- Water Distribution System
The main focus of VPSPL’s EPC business is implementation of captive power plant, biomass plants, coal fired power plants and gas fired power plants. Our experienced staff understands the duties and responsibilities required to successfully implement all engineering, procurement, construction, safety, quality, administration, technical inspections and management portions of the projects. Our construction professionals are experienced in multiple subcontracts, fast-track, complex design-build/EPC projects. Having a fully integrated engineering and construction team working together under one roof is the best of both worlds. Integrated approaches allow for "best field practices" to be incorporated into the design, making the process more efficient over time. Other benefits include single source responsibility, faster project completion, early known cost, open book team approach, enhanced quality and lower overall project cost.
Erection, Testing & Commissioning (ETC)
VPSPL has more than three decades of experience in bringing value-added, customized power services to Clients throughout the world, providing construction, capital improvements, and plant retrofits services to the power generating industry. As a leading Indian construction company, VASAVI has been providing services to a long list of clients in national & international market. Reflecting our commitment to time, budget & safety, VASAVI's clients include leading firms in the energy, water, oil & gas and industrial sectors. We have expertise in the following construction activities.
VPSPL offers an energetic approach to construction management. This lowers time, cost and manages the quality. We offer customized construction services for clients in our four core markets – energy, oil & gas, water and process industries. Our vast experience as engineer - constructors, in addition to our strong startup and commissioning abilities, makes us uniquely qualified to manage complex projects for clients globally.
We bring a variety of construction expertise to every project. Our construction managers, project controllers, resident engineers and specialty inspectors have proven experience. We also draw on vibration specialist and other technical advisors with years of expertise.
Much of the world’s existing power generation capacity is based on coal based thermal power plants. The new generation of larger coal fired power plants with advanced steam technology offers potential for major improvements in plant efficiency. Behind every sophisticated plant, there is a people business. Our success and our clients’ successes are very much interconnected. Our global professionals are committed to building close relationships beyond the project. We consistently deliver quality, performance, safety, schedule certainty and sustained value. VPSPL has executed several erection, testing & commissioning projects on turnkey basis in India & Overseas with single unit ratings up to 500MW
Steam Turbine & Generator ETC capabilities
- Turnkey - Erection, Testing & Commissioning
- Planning & Construction Management
- Heavy lift & Handling at Site
- Non Destructive Testing
- Startup & Commissioning Support
Major landmarks in Steam Turbine & Generator ETC
- Chandrapura DVC Coal Power Station India
Scope of Work: 2X500MW BHEL make
- Shuaibah Independent Water & Power Project
Scope of Work: 3 X 300MW Siemens
- Paricha Coal Power Station India
Scope of Work: 2 X 250MW BHEL
- Pragati III (Bawana) CCGT Power Plant India
Scope of Work: 2 X 250MW BHEL
- Kothagudam (KTPS) Coal Power Station India
Scope of Work: 2 X 250MW BHEL
- Lanco Kondapalli Phase 3 CCGT Power Plant India
Scope of Work: 1 X 252MW
- Hindalco Mahan Aluminium Project Singrauli
Scope of Work: 5 X 150 MW BHEL
- GMR Vemagiri CCGT Power Plant India
Scope of Work: 1 X 137MW Alstom
- Lanco Kondapalli Phase 1 CCGT Power Plant India
Scope of Work: 1 X 126MW Alstom
- Surat Lignite Power Station India
Scope of Work: 2 X 125MW BHEL
- Dholpur CCGT Power Plant India
Scope of Work: 1 X 110MW BHEL
- Sterlite Industries, Tuticorin, Tamilnadu, India
- Sravanthi Infratech CCGT Power Plant India
- IFFCO, Phulpur
Scope of Work: 1X18 MW
VPSPL has installed numerous gas turbine & generator packages around the world with its expertise in lifting & handling, mechanical systems, blue matching & alignment, commissioning, and start-up support. Our project management team prepares detailed work schedules in advance and drives your project with optimum logistics and productivity. Safety and quality are the top priorities of our workmen.
VPSPL has achieved a consistent track record of routinely delivering reliable gas turbine projects on time and at a competitive price. We have the credentials for the ETC of complete plant equipments including steam turbine generator and heat recovery steam generator (HRSG) of single gas turbine unit rating up to 250MW.
Gas Turbine & Generator ETC Capabilities
- Turnkey - Erection, Testing & Commissioning
- Planning & Construction Management
- Heavy lift & Handling at Site
- Non Destructive Testing
- Startup & Commissioning Support
Major landmarks in Gas Turbine & Generator ETC
- GMR Vemagiri CCGT Power Plant India
Scope of Work: 1 X 251MW GE Frame 9FA
- Pragati III (Bawana) CCGT Power Plant India
Scope of Work: 4 X 250MW BHEL GE Frame 9FA
- Lanco Kondapalli Phase 3 CCGT Power Plant India
Scope of Work: 2 X 240MW GE Frame 9FA
- Western Mountain OCGT Power Plant Libya
Scope of Work: 4 X 150MW Siemens V94.2
- Valuthur (Perungulam) Gas CCGT India
Scope of Work: 2 X 58.9MW GE Frame 6 FA
- Lanco Kondapalli Phase 1 CCGT Power Plant India
Scope of Work: 2 X 112MW GE Frame 9E
- Dholpur CCGT Power Plant India
Scope of Work: 2 X 110MW BHEL
- Gujarat Narmada Valley Fertilisers Company Limited, Bharuch, India
- Panduranga, GTG Rajahmundry, Andhrapradesh, India.
- Um Dabakir Power Station, Kosti Sudan
Scope of Work: 4 X 125MW BHEL
- 225MW Sravanthi Infratech CCGT Power Plant Kashipur India.
VPSPL offers turnkey installation, modification and repair services for both fired (coal / oil) boilers as well as heat recovery steam generators. Throughout our history we have performed extensive CFBC boilers & HRSG projects across India, Middle East & Africa. We have experience installing these units on turbines of different makes & models. Our proficiency in the erection, testing, commissioning, and operation of heat recovery steam generators firmly cements VPSPL as an industry leader in this field.
VPSPL has an excellent reputation for completing boiler works on time, safely and under budget for a variety of OEMs. You can experience this same level of success for your projects by putting our disciplined man-hour driven approach to work early in the project with upfront planning and constructability determinations. We have expertise in installing high pressure (HP), Intermediate pressure (IP), low pressure (LP), piping, modules, drums, steel structures and the associated electrical & instrument package.
Boiler ETC Capabilities
- Turnkey - Erection, Testing & Commissioning
- Planning & Construction Management
- Heavy lift & Handling at Site
- Non Destructive Testing
- Startup & Commissioning Support
Major landmarks in Boiler ETC
- Lanco Kondapalli Phase 1 CCGT Power Plant India
HRSG of Gas Turbine: 2 X 112MW GE Frame 9E
- Dholpur CCGT Power Plant India
HRSG of Gas Turbine: 2 X 110MW BHEL
- 1X62 TPH Gujarat Narmada Valley Fertilisers Company Limited
- Lanco Kondapalli Phase 2 CCGT Power Plant India
- Sterlite Industries, Tuticorin, Tamilnadu, India
- 282 TPH HRSG of Gas Turbine: 1 X 233MW GE Frame 9FA
Our ability to fabricate structural steel, piping, condenser, HVAC duct and complex modular assemblies is a key element of our integrated EPC business model. As one of the few EPC companies to maintain in-house fabrication facilities, we can ensure timely delivery and superior quality of components for our projects. Our facilities include fabrication, painting, blasting, post-weld heat treating, and nondestructive testing. We have a fully equipped permanent fabrication facility at India and also number of field fabrication facilities established at or near the construction site.
VPSPL brings unmatched welding engineering knowledge and experience to your projects. From the fabrication of carbon, alloy, stainless, nickel, and titanium alloys, our fabrication experience includes but is not limited to piping systems, pressure vessels, heat exchanger components, multi-layered pressure vessels, and clad components in a broad range of service environments. With this knowledge base, we are able to provide service and material joining expertise on any combination of materials in a multitude of process applications. We have experience with integrating and implementing new welding technology in difficult applications to provide a custom solution for quick and economical results. Our team of welding engineers, we have the experience and leadership to develop solutions for your industry’s greatest challenges.
Fabrication Capabilities
- Fabrication of structural steel
- Stainless steel and Aluminium fabrication
- Access stairs, platforms, ladders and walkways
- Pipe Work - Critical, BOP, Cross Country (Fuel & Water Transport)
- Condenser
- Bulk Storage Tanks - Water, Waste Water, Fuel Oil,
- HVAC Ducting
PIPELINE FABRICATION & ERECTION
STEEL STRUCTURES FABRICATION & ERECTION
TANKS FABRICATION & ERECTION
Major landmarks in Fabrication
- Valuthur (Perungulam) Gas CCGT India
- Western Mountain OCGT Power Plant Libya
- Dholpur CCGT Power Plant India
- Surat Lignite Power Station India
- Shuaibah Independent Water & Power Project
- Gujarat Narmada Valley Fertilisers Company Limited, India
- Lanco Kondapalli Phase 2 CCGT Power Plant India
- Sterlite Industries, Tuticorin, Tamilnadu, India
- Um Dabakir Power Station, Kosti Sudan
- Pragati III (Bawana) CCGT Power Plant India
- Hindalco Mahan Aluminium Project Singrauli
- Sravanthi Infratech CCGT Power Plant Kashipur India.
- Chandrapura DVC Coal Power Station India
- IFFCO, Phulpur
VASAVI has experience and a proven commitment to excel in power projects. With over 37 years of experience, we have tackled all kinds of projects in the electrical construction industry. We have experience working on major power plants, upgrades, and various electrical maintenance projects. Today, we are proud to provide top quality electrical construction services to many longstanding customers.
Electrical Package ETC Capabilities
- Power Gears – Generator, Transformer, HV & LV Motors
- Switchgear – Relays, Circuit Breaker, Isolator
- Generator Excitation System
- Motor Control Centers
- Central Control Room
- Field Instruments installation
- Power Cable & Control Cable laying
Major landmarks in Electrical Package ETC
- Western Mountain OCGT Power Plant Libya
Gas Turbine: 4 X 150MW Siemens V94.2
- Shuaibah Independent Water & Power Project
Steam Turbine: 3 X 300MW Siemens
- Um Dabakir Power Station, Kosti Sudan
Gas Turbine: 4 X 125MW BHEL
- Pragati III (Bawana) CCGT Power Plant India
Gas Turbine: 4 X 250MW BHEL GE Frame 9FA
Steam Turbine: 2 X 250MW BHEL
- Dholpur CCGT Power Plant India
Gas Turbine: 2 X 110MW BHEL
Steam Turbine: 1 X 110MW BHEL
- Surat Lignite Power Station India
Steam Turbine: 2 X 125MW BHEL
- Gujarat Narmada Valley Fertilisers Company Limited, India
- Sterlite Industries, Tuticorin, Tamilnadu, India
- Hindalco Mahan Aluminium Project Singrauli
Steam Turbine: 5 X 150 MW BHEL"
- Sravanthi Infratech CCGT Power Plant Kashipur, India.
Control & instrumentation (C&I) is the nervous system of the plant that links all systems and components. It measures the critical plant parameters, automates the processes & procedures, protects the plant assets by generating alarm & trips and most importantly the man-machine interfaces (SCADA & DCS). The capabilities of VPSPL cover the entire application area of the C&I equipment in coal based and gas based power plant. VPSPL’s range of services comprises the complete turnkey installation of field instruments, cabling, calibration, commissioning, panels and operating stages up to control system retrofit. VPSPL has the background, resources and financial strength to handle complex, disciplined C&I projects. Our vast experience in various industries explains our in-depth knowledge essential for providing clients with the very highest standards of service.
C&I Package ETC Capabilities
- Installation of process instruments
- Field calibration, testing & loop checking
- Installation of PLC, SCADA & DCS systems
- Fire & gas detection system
- Cabling, marshalling panels, instrument air tubing and impulse piping work
- Supply of analog & digital instruments, transmitters & panels
Major landmarks in C&I Package ETC
- Western Mountain OCGT Power Plant Libya
Gas Turbine: 4 X 150MW Siemens V94.2
- Dholpur CCGT Power Plant India
Gas Turbine: 2 X 110MW BHEL
Steam Turbine: 1 X 110MW BHEL
- Surat Lignite Power Station India
Steam Turbine: 2 X 125MW BHEL
- Kakatiya Coal Power Plant India
Steam Turbine: 1 X 500MW BHEL
- Gujarat Narmada Valley Fertilisers Company Limited, India
- Sterlite Industries, Tuticorin, Tamilnadu, India
- Um Dabakir Power Station, Kosti Sudan
Gas Turbine: 4 X 125MW BHEL
- Pragati III (Bawana) CCGT Power Plant India
Gas Turbine: 4 X 250MW BHEL GE Frame 9FA
Steam Turbine: 2 X 250MW BHEL
- Hindalco Mahan Aluminium Project Singrauli
Steam Turbine: 5 X 150 MW BHEL
- Sravanthi Infratech CCGT Power Plant, Kashipur, India.
Civil foundations are a critical element of the plant equipment. We have expanded our offerings to civil projects which supports the erection division to fulfill the complete plant requirement. VPSPL has executed several civil projects including leveling, excavation, piling, foundations for buildings, fabrication and erection of structures, etc. Our track record in successfully delivering projects is second to none, with our considerable knowledge of concrete handling and rigorous attention to quality control particularly valued by clients.
